100% Organic Solid Waste Stream Process and 100% Reclamation to Sustainability
The Green Box Group will certify that all food contaminated waste materials received will obtain 100% Reclamation/Sustainability. This certification means zero discharges from Green Box –zero effluent waste water discharge and zero waste to landfill.
While just a short time ago our organic solid waste stream sustainability was a dream, now it is a reality. 100% Certified Reclamation Process/No Landfill Requirement/No Effluent Water Discharged.
LOWEST WATER USE: Green Box technology requires the lowest water usage per ton of tissue produced in the industry.
The Green Box technology will certify that all organic solid fast food waste materials received will obtain 100% reclamation/sustainability.
The Reclamation Center or “Green Box” can reprocess all fast food waste materials with zero landfill disposal-certified. The Green Box produces electricity, process gas, white pulp, brown pulp, bath, facial, napkin, towel tissue products, new hot & cold paper cups, Styrofoam cups, fuel pellets and bio-diesel. The gas produced is more than is required to operate the facility. The excess is manufactured into electricity and sold to the grid.
Any fast food, stadium, theme park, arena, school, theater or university can start this bold movement to collect post-consumer waste materials such as: paper cups, milk cartons, juice cartons, plastic lids, straws, Styrofoam cups, plastic cups and utensils, paper wrap, napkins, bags, boxes, and any other packaging materials. Green Box will even accept trash from the receptacles on the streets of large cities. These waste materials will then be certified as 100% re-processed into new products with zero landfill waste and zero waste water discharge as a result of the manufacturing process. Every Green Box location has the reclamation capacity of 740 tons per day of food contaminated waste streams which reduces landfill use by 22.7 million cubic feet PER YEAR, EVERY YEAR!
As a result of Green Box’s organic waste stream 100% reclamation process-the New Products re-manufactured include:
|White pulp for paper products||Styrofoam Cups|
|Brown pulp for paper products||Electricity|
|White Tissue Products||Production Gas|
|Brown Tissue Products||Fuel Pellets|
|Poly-coated Paper Cups||ASTM D975 diesel fuel|
100% Post-consumer tissue products are manufactured as a result of the Green Box 100% Reclamation Process.
Tissue Converted to Cases
Only Full Line of 100% Post-Consumer Tissue
|Cube Facial||Kitchen Roll Towel*|
|Flat Facial||Single Fold Towel*|
|Bath Paper Wrapped||Multi- Fold Towel*|
|Bath Jumbo||Hardwound Towel*|
|¼ Fold Napkin||Centerpull Towel*|
|Dinner Napkin||Dispenser Napkin*|
* Available in White or Brown
Each Green Box has capacity to produce 600,000,000 hot & cold cups annually.
Currently 120 BILLION paper cups are used annually. No other company can currently recycle these post-consumer waste cups and certify zero wastewater discharge and zero waste to landfill. Green Box and PC Fibre Technology have the ONLY system and process to take this paper cup waste material and use it for 100% reclamation.
- Each Green Box will have the ability to make and sell Electricity
- Electricity Produced is considered an alternative energy resource
4 Gasification Units
(Assumptions: (4) 80 ton per day units (380 million cubic feet capacity) through the liquifaction/Gasification System.
Electricity – Over 9.2 Megawatts generation capacity
Diesel Fuel – 16,000,000 gallons capacity
Fuel Pellets – 115,000 tons of pellet capacity
Compressed Production Gas is Produced and some is liquified to produce ASTM D975 diesel fuel
ASTM D975 Diesel Fuel 16,000,000 gallons
Production Gas to Electricity – 9.2 Megawatts produced 9,600 households.
Percentage of ASTM D975 diesel fuel or production gas produced is adjustable based on market price.
All fuels produced are considered Green Leaders in alternative fuel markets and quality resources.
Each Green Box will be able to produce a consistent feedstock fuel pellet with less than 15% moisture, 1” or less in size, and in two BTU streams, 12,000 BTU for gas producing units and 16,000 BTU for bio-diesel producing units. The BTU content of the pellets is regulated by customized software controls producing a consistent mix from multiple waste inputs. Lower BTU content material can be mixed with higher BTU content material to produce a pellet of the desired quality.
The quality and consistency of the fuel pellets for moisture, size, and BTU content improves the performance of the gasification system. Further enhancing the system is the pellets will be introduced to the gasification unit’s air lock chambers in a consistent manner by a programmed pneumatic system rather than feeding them with front end loaders as is commonly done. The air lock feed system is needed to maintain the no-oxygen conversion process.
The ability of our group through its software driven system to sort, mix, consistently pelletize, and uniformly feed the gasification units enables the units to perform at the highest efficiencies in the industry. The ability to control moisture content, pellet size, and BTU content ensure a dependable and homogeneous feedstock supply that achieves the desired high efficiency output of the gasification units.